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lt250r engine rebuild

This is a discussion on lt250r engine rebuild within the ATV/UTV - Suzuki forum, part of the ATV/UTV Forums category; my engine in my quadracer decided to quit cooperating the other, so i decided that a fresh rebuild was in ...

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Old 08-26-2009, 09:24 PM
therealboostedracing's Avatar
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Default lt250r engine rebuild

my engine in my quadracer decided to quit cooperating the other, so i decided that a fresh rebuild was in store. i am wanting to replace the crank bearings as i think they are bad, and possibly the crank as well cause it looks like it may have been scuffing inside, along with new piston, rod, and seals. the problem right now though is that i am unfamiliar with splitting the crankcase, removing the magneto, and removing the nut from the one side of the crankshaft. can someone give me some direction here or know of somewhere i can download a manual for it?? thanks!!
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Old 08-27-2009, 09:28 AM
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There are a few specialty tools that will make your life easier and help prevent you from causing expensive damage to the magneto, cases etc.

Flywheel puller
Tusk case splitter
Tusk crank shaft installer
Clutch basket holder
and the manual of course
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