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Yamaha Big Bear transfer case shifter cable lubing?

This is a discussion on Yamaha Big Bear transfer case shifter cable lubing? within the ATV/UTV - Yamaha forum, part of the ATV/UTV Forums category; Does anyone on here have an older 350 Big Bear? I got some water in the range shifter cable on ...

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  #1  
Old 12-04-2005, 07:37 PM
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Question Yamaha Big Bear transfer case shifter cable lubing?

Does anyone on here have an older 350 Big Bear? I got some water in the range shifter cable on mine, which resulted in it freezing (it was 22F here at the time) and jamming it in Low range. Once I warmed up the ATV in a garage, everything was fine. But I'll be needing to use this thing this winter so it being a garage queen is unacceptable.

I was told that a little WD40 in the cable will fix it, but I can't quite see how to get to the cable to do it.

Any suggestions?
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Old 12-05-2005, 02:04 AM
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Default Re: Yamaha Big Bear transfer case shifter cable lubing?

Sorry, I am not of much help on this one.
Hopefully some of the other guys can give you a hand on this one.
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Old 12-05-2005, 04:31 AM
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Default Re: Yamaha Big Bear transfer case shifter cable lubing?

maybe if you just got a cable luber if that would work? if not that, try to undo the cabel from where it was frozen or near it, get a can of liquid wrench (works a little better then WD40) and try to spray it into the cable using the straw. if the spray is forced in there, it should work. i have done it to my clutch cable before and seemed to work fine that way. let me know if it dont work, ill try to think of something else
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Old 12-05-2005, 04:38 AM
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Default Re: Yamaha Big Bear transfer case shifter cable lubing?

I believe they make a cable lube tool. Not sure if that would work or not.
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Old 12-05-2005, 08:34 AM
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Default Re: Yamaha Big Bear transfer case shifter cable lubing?

I've got a cable luber tool. The problem is, I can't quite see how to get the cable off the shifter mechanism. I'm hoping to do it without having to spend two hours on disassembly so I can take 30 seconds to lube the cable.
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Old 12-11-2005, 01:39 PM
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Default Re: Yamaha Big Bear transfer case shifter cable lubing?

It turned out to be water in the shifter mechanism and not the cable itself. I disassembled the shifter mechanism, sprayed it down with WD40 and then white lithium grease, reassembled it and it's now good as new. I left it out all night in the back of my truck (~22F) and it still shifted fine in the morning.
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Old 12-12-2005, 08:48 AM
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Default Re: Yamaha Big Bear transfer case shifter cable lubing?

Good to hear you got it figured out. Sorry we weren't much help. That's just not too common of a problem, but next time someone has the problem we'll know.
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Old 12-14-2005, 08:23 AM
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Default Re: Yamaha Big Bear transfer case shifter cable lubing?

That's why I posted the fix. A dealer friend figured it was water in the cable and removing the cable would be a real female dog, so I wanted to make sure I posted the real fix and saved someone a lot of work for nothing.

Now this weekend I can use it to drag some logs for firewood.
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