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  #101  
Old 03-23-2017, 07:53 AM
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Location: Murfreesboro,TN
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Quote:
Originally Posted by byronk View Post
Very nice!

i'm also interested in buying a domino throttle assy, does it bolt on right up using the stock rubber cover and the stock throttle cable?

Thanks
The stock Honda rubber cover fits fine. I am waiting for my Honda throttle cable to arrive and I will post an update.

---------- Post added at 06:53 AM ---------- Previous post was at 06:50 AM ----------

Quote:
Originally Posted by crdude View Post
Looks awesome! Keep up the great work!

Iv been looking for this era 250/500 for a few years now to do a build as well, one will pop up some day I hope!
Thanks! It took me a while to find this bike but it came along and I bought it. Its taken a long time to run down all of the parts.
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  #102  
Old 04-13-2017, 04:42 PM
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Build updates! New Galfer rear brake line, new UFO chain slider from Tuff racing,
New OEM Honda shock guard and rear disc guard, new FMF spark arrestor, new throttle cable, rad hoses and Honda fuel line and rad overflow hose.

























---------- Post added at 03:38 PM ---------- Previous post was at 03:31 PM ----------

These Milwaukee ratchets are the business. Makes everything go together much faster. Very fast and powerful.



---------- Post added at 03:42 PM ---------- Previous post was at 03:38 PM ----------

Honda oem fuel line and petcock assembly with throttle and clutch cable installed.



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  #103  
Old 04-17-2017, 12:57 PM
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Quote:
Originally Posted by Moto7man View Post
The stock Honda rubber cover fits fine. I am waiting for my Honda throttle cable to arrive and I will post an update.

---------- Post added at 06:53 AM ---------- Previous post was at 06:50 AM ----------



Thanks! It took me a while to find this bike but it came along and I bought it. Its taken a long time to run down all of the parts.
I just installed a Stock Cr 250 Motion Pro Throttle cable on the Domino throttle assembly and it fit perfectly.
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  #104  
Old 04-17-2017, 01:11 PM
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Nice work it's looking good!!
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  #105  
Old 04-18-2017, 11:43 AM
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Quote:
Originally Posted by JERRY311 View Post
Nice work it's looking good!!
Thanks, I am almost ready to assembly the complete engine. I am just waiting some more parts to arrive.
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  #106  
Old 04-18-2017, 01:30 PM
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did you had fitting issues using OEM throttle cable with the domino throttle assy?

i'm thinking to get a domino quick throttle assy because mine has the '92 and the throttle grip goes a bit of a long way to reach full throttle...
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  #107  
Old 04-22-2017, 02:51 AM
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Quote:
Originally Posted by byronk View Post
did you had fitting issues using OEM throttle cable with the domino throttle assy?

i'm thinking to get a domino quick throttle assy because mine has the '92 and the throttle grip goes a bit of a long way to reach full throttle...
It fits perfectly, no problem at all. I used a motion pro stock cr 250 throttle cable.
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  #108  
Old 05-02-2017, 11:23 PM
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Default Do All PWK ASIs Have Venturi Winglets?

I got a new PWK carb today and I think that they sent the wrong one because there aren't any winglets in the Venturi.















---------- Post added at 10:23 PM ---------- Previous post was at 10:18 PM ----------

I also received my Rekluse Auto Clutch and Clutch Basket.








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  #109  
Old 05-03-2017, 07:25 PM
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Case marks look like man made, hammer and punch to remove bearing ..!!, great job !! Don't give up !! Can't wait to see finished work , could I send you one of mine ???? Kidding , looks like you have a bit more work ahead .... Kudos friend .....
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  #110  
Old 05-03-2017, 10:36 PM
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Quote:
Originally Posted by bweighmaster89 View Post
Case marks look like man made, hammer and punch to remove bearing ..!!, great job !! Don't give up !! Can't wait to see finished work , could I send you one of mine ???? Kidding , looks like you have a bit more work ahead .... Kudos friend .....
Thanks! There is a bit more work but we are getting there!
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  #111  
Old 05-08-2017, 08:29 AM
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Default Received Correct Air Striker Carb

I returned the carb above which was a PWK standard quad vent without the Air Striker winglets in the venturi. I received my correct Air Striker Carb yesterday. I pulled it apart and check the jets and needle. It came with a #7 slide, 170 Main, 55 pilot and DDJ needle. I am running an FMF Fatty with an FMF SA, FMF recommends 175 Main, 52 pilot, R1369N Needle at 3rd position with airscrew at 1.5 out. This is what it looks like,



Winglets directing the airflow.


I had to press out the "starter gear" from the stock clutch basket. I used a spacer from my motion pro suspension tool and the old pressure plate(turned around) locked in my vice to push out the gear. it was tight but it came out without a problem. The Rekluse instructions specified heating the new Rekluse basket in an oven at 400 degrees for 15 minutes, and freezing the "starter gear", then push the "starter gear" into the Rekluse basket. I used insulated gloves from the kitchen, placed the basket on a piece of wood for support on the garage floor. I expected the bearing install into the Rekluse basket to be a pain, but the "starter gear" dropped right in without a problem.

Then I drilled out the rivets on the old basket to remove the stock ring gear. Note the grooves on the old stock basket, yikes.



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  #112  
Old 05-18-2017, 11:15 AM
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Here is a picture of the Rekluse clutch basket with the CR starter gear and ring gear installed. I torqued the bolts and secured them with red locktite. I also peened the bolts with a punch. I think that it worked out very well.





Two days ago I received a Wossner "B" piston with wristpin, clips and rings.









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  #113  
Old 05-25-2017, 05:17 PM
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Awesome job Moto7man! Like Factory awesome! Had a question though, and this might have already been covered. Where did you get your seat cover? There seems to be no seam in the cover so it looks OEM. Is it? I too am restoring a 1994 and need a new cover in the flo red.

Thanks again!!
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