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  #1  
Old 04-16-2016, 12:59 AM
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Default 2006 Honda CR125R Full Restoration-Factory Build.

     

Soooooo you know how it goes.....
I had to do a top end on my 125 and started pulling things apart... And let's just say it's turned into a bit of a project!!

I've had several cool ideas for my 125 and since I love riding it so much I thought I'd freshen it up and have some fun while getting everything up to scratch.

The cylinder was toast from the last piston but thankfully a shop got it all cleaned up and we're good to go again!

So far Ive ordered plastics, a new exhaust ( the old one was bent so bad that it clung to the frame and took about 2hours of fiddling to get off! ) and I'll be getting graphics but need ideas for a retro Honda wing/HRC incorporated graphics.
The suspension will be service by Performance Moto and I'll do the engine.

Stay tuned for pictures and updates

Last edited by stevo450; 04-23-2016 at 02:00 AM. Reason: Title changed-it's now a full on build :)
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Old 04-16-2016, 05:34 AM
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I already had the bike mostly stripped down but still had a lot to do...







Progress







Everything is looking ok and surprisingly the bike is in 'reasonable' condition.
Unfortunately I noticed a crack in the left side case by the sprocket so frustrating but this is why I wanted to tear the bike down to fix anything that's needed it...
More pictures on the way...

---------- Post added at 09:04 PM ---------- Previous post was at 09:03 PM ----------

* sorry about the bad light pictures *
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Old 04-16-2016, 07:07 AM
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This should be a fun project, much lighter on the wallet than a Dogger Special! I would check out Throttle Jockey for your graphics.
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Old 04-16-2016, 08:12 AM
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Default The good the bad!

Got the motor out an looks like it's not been opened much before! A lot of the parts look fresh and quite new...
Here are some pictures of the disassembly...

Everything looking nice and shiny in here...



The bad news is that the chain let go and must have cracked the cases!



Hardware in great shape all round!



Here we go.....



Some tools just make life easy



A little cable tie trick





All wrapped in cling wrap to keep the moisture off and extra dirt until I'm ready to clean... I also keep components together this way... Makes it easy to clean and reassemble.



I like to drain as much oil off before I clean so these will drip overnight



I still have to get the bearings out as they are all far gone and then get the case repaired and check that crank too......
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Old 04-17-2016, 04:29 AM
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Well the frame is completely torn down now. It's ready for Aqua-blast as are many other components.
The cases have been ported/flowed so I'm hoping I can get a weld repair on the case then reuse them.
Getting excited!!

I'm thinking about theming this bike around the Honda wing gold, red and some blue ( just because I can lol )...
I like the HRC graphics and hope I can replicate something similar with my own touch
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Old 04-17-2016, 09:08 AM
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Love it!!!
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Old 04-18-2016, 12:59 AM
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already subscribed on this thread

good luck with it!
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Old 04-18-2016, 11:23 AM
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Quote:
Originally Posted by byronk View Post
already subscribed on this thread

good luck with it!
Subscribed!? Cool
Lots of cool things to come!! Stay tuned!
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Old 04-21-2016, 09:50 AM
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First goodies showed up today!! PC full system!





---------- Post added at 01:20 AM ---------- Previous post was at 01:18 AM ----------

Frame down to virtually nothing

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Old 04-21-2016, 07:34 PM
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Well I just placed the last big ticket order for the bike-new engine case, crankshaft, bearing throughout and a host of other parts
The radiators will be here shortly.
This has turned into a full on build.... Don't think I could ride this thing after its done

---------- Post added at 11:04 AM ---------- Previous post was at 11:02 AM ----------

I'm going to call the anodising shop today and work out some pricing on things. Also taking in a lot of the parts that need blasting....
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Old 04-22-2016, 04:34 PM
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Costs are creeping up!
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Old 04-22-2016, 04:52 PM
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Quote:
Originally Posted by bulldog5150 View Post
Costs are creeping up!
Yes and no.... Of corse it's not cheap but I don't feel it'll be over the top, remember that a lot of trick engine mod are already done and I'm hardly getting a lot of 'bling'.... Well we will see about that....
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Old 04-23-2016, 01:43 AM
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Made a start prepping the AL for blasting... I've had really good results by prepping the castings before blasting them. Then it's off to the ano guys

Start point rough sand with the dremel:



I'm thinking of getting this coloured so need to achieve a mirror like finish:



Some detail work to make the part 'flow' ( easier to polish ).



Break time now but back to it shortly.

I will prep the triple clamps/main frame/sub frame/cases/kick start lever etc in the same way by getting rid of the cast lines and smoothing the rough edges.
I doubt I will mirror finish everything ( Aqua blast has a brilliant finish without polishing )...

---------- Post added at 05:13 PM ---------- Previous post was at 05:11 PM ----------

Hope you guys are enjoying the build portion so far even though nothing really interesting is happening
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Old 04-23-2016, 05:52 AM
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So as promised-brake line pictures!







I really like the carbon fibre look... Not that I'm a CF nut but it has a more factory look to it! The typical red/blue style just looks cheap and 'everybody's got those' these should work in well once everything is fresh and on the bike!!
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Old 04-23-2016, 08:42 AM
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Lots of work getting done. This project should keep you busy for a while
since you are going well beyond a basic resto.

Make sure you have a chat with whoever does your anodizing work before
you commit to having that linkage anodized. Unlike billet Aluminum, cast
Aluminum will absorb the color at various rates leaving a mottled, uneven
appearance no matter how much you polish it up before hand. I found this
out the hard way with cast hubs which is why I switched to powder coat.
Unfortunately, While PC make work well on hubs, the linkage is subjected
to all kinds of abuse and a PC finish will look like crap after only a couple
of rides.

Unless you're looking to add some bling, I would just clean up the casting
marks and either dry or wet blast it. It will still have a detailed appearance
but won't show all the cuts and pitting.
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Old 04-23-2016, 09:36 AM
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Quote:
Originally Posted by dogger315 View Post
Lots of work getting done. This project should keep you busy for a while
since you are going well beyond a basic resto.

Make sure you have a chat with whoever does your anodizing work before
you commit to having that linkage anodized. Unlike billet Aluminum, cast
Aluminum will absorb the color at various rates leaving a mottled, uneven
appearance no matter how much you polish it up before hand. I found this
out the hard way with cast hubs which is why I switched to powder coat.
Unfortunately, While PC make work well on hubs, the linkage is subjected
to all kinds of abuse and a PC finish will look like crap after only a couple
of rides.

Unless you're looking to add some bling, I would just clean up the casting
marks and either dry or wet blast it. It will still have a detailed appearance
but won't show all the cuts and pitting.
Good point, I was only considering getting the 'wish bone' done, which I thought would be forged and slightly better? It's no biggie getting the anodizing done to the linkage. I'll probably just get it blasted instead-needless to say it'll turn out better just Aqua blasted....
I was hoping to do the hubs though.... But that seems a no go too you're saying? Pretty bummed but I guess just give them the same treatment and be done...

The only anodizing work then would be the hard anodizing to the shock components.... Looking to match the rear shock with a bronze look for a factory feel...after all the shock is getting a complete overhaul and gold-valves etc etc....

---------- Post added at 01:06 AM ---------- Previous post was at 01:05 AM ----------

Ever heard of cerakote being used on hubs? Looks really good!
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Old 04-23-2016, 04:51 PM
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Quote:
Originally Posted by dogger315 View Post
Lots of work getting done. This project should keep you busy for a while
since you are going well beyond a basic resto.

Make sure you have a chat with whoever does your anodizing work before
you commit to having that linkage anodized. Unlike billet Aluminum, cast
Aluminum will absorb the color at various rates leaving a mottled, uneven
appearance no matter how much you polish it up before hand. I found this
out the hard way with cast hubs which is why I switched to powder coat.
Unfortunately, While PC make work well on hubs, the linkage is subjected
to all kinds of abuse and a PC finish will look like crap after only a couple
of rides.

Unless you're looking to add some bling, I would just clean up the casting
marks and either dry or wet blast it. It will still have a detailed appearance
but won't show all the cuts and pitting.
Yep. +1.

You could always go Nickel plating on the linkage etc. IMO, Nickel looks classy.

Here's a linkage I had done.





And, brake calipers



Hubs and triple clamps also look great in Nickel

I did some Bling, in dedication of the King.




Last edited by 2 stroke bloke; 04-23-2016 at 04:59 PM.
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  #18  
Old 04-24-2016, 02:18 AM
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That's a crazy cool look but not what I'd go for.
Decided to keep it natural al for now

---------- Post added at 05:45 PM ---------- Previous post was at 05:41 PM ----------

Well this box of bit is ready for blasting...


Im going to tear down the shock as my suspension guy is flat out, so I opted to do the tear down and he'll do the gold valving once the shock body is anodised.



---------- Post added at 05:48 PM ---------- Previous post was at 05:45 PM ----------

There's a few bits missing from the ' blasting box'-engine cases ( haven't de-greased them ) also got the brakes/hubs etc....

I think I found a set of wheels at a local dismantler... I hope I can get them cheap and salvage the hubs because I don't want to use my current wheels...
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Old 04-26-2016, 02:05 AM
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Ok got everything off for blasting and some metal finishing ( I wanted to maintain the brushed look on the s/a and frame )...

Today the radiators arrived!!! Yay!!!!









---------- Post added at 05:35 PM ---------- Previous post was at 05:34 PM ----------

I'm normally not a fan of the 'cheap' radiators off eBay... I had figment issues last time with the cheap oversized radiators being so oversized that everything hit everything.... such a nightmare and ending up with me ditching them....
These however have me impressed at first glance, seems GPI did some homework.... The actually measure a near 5mm narrower than the oe ones... And look like a slightly thicker core... Every bolt hole lines up just fine so I guess we'll see when it comes time to fit them.... But happy and I like the finish-got that brushed look!
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  #20  
Old 04-30-2016, 12:33 AM
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*BUILD ON HOLD*

Will update when I can proceed.
Also might not continue the updates here as there's not much of an interest in the build ATM.
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