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Old 08-23-2014, 07:06 PM
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Default 04 rmz transmission problems

Hey guys I recently had to replace fourth gear well I put a new one in put the motor back together rode it for about 3 or5 hrs And it locked up the back wheel it ended up Chiping the teeth and breaking them I can't figure this out
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Old 08-24-2014, 12:43 AM
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Did you replace the corresponding gears on both shafts? Did you check the bearings in the transmission?
I would also look at the shift mechanism and make sure it's holding gears in the right positions. Any wear in the shift drum/shift fork etc can cause havoc, remember this is a race bike and at 10Y/O it's about time to start replacing things.

I would also inspect the cases for metal debris that could be getting caught up and destroying the new gears...
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