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Old 03-15-2016, 04:12 AM
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Default Yz125 cluth problems 1998-the cover !!!


I need help. I have replaced my clutch in my 125/assembly is in there correctly..double checked everything. Get to putting the clutch cover back on and i'm not able to mesh the rod on the cover and the push rod gears properly. Either clutch is too mushy or too tight when i attach cable. brand new cable and perch. took lever off the top of the rod on clutch cover and tried to get mesh right then put lever back on in proper alignment marks on bike. Still can't get it right? Is there a trick to this? Help!!!!!! thanks
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Old 03-15-2016, 07:25 AM
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AS I recall, there should be a mark on the cover indicating where the arm should be positioned as you install it. The arm will then move to the correct position when the cover is fully installed.
Also you clutch cable should have the adjuster at the handlebar lever as well as one in the cable between the lever and the arm that can also be adjusted.

Paw Paw
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Old 03-16-2016, 07:09 AM
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The 'trick' is to make sure to apply plenty of mechanical aptitude during install. After that, it goes together easy
good luck.
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Old 03-16-2016, 10:14 AM
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Put the cover on. Then remove the arm from the rod and line it up. The manual will show you exactly how to do it.
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